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BBULL IMAGE IR

End of Line Packaging Inspection of Hot-Melt Carton Packages

BBULL IMAGE IR
BBULL IMAGE IR
BBULL IMAGE IR

APPLICATION

BBULL IMAGE IR is a cost-effective camera-based control system in the quality management of the packaging industry. It inspects hot-melt cartons and minimizes customer complaints. It avoids palletizing problems, production losses and batch blockings.

PLACE OF INSTALLATION

BBULL IMAGE IR  - OK
Screenshot: BBULL IMAGE IR
Screenshot: BBULL IMAGE IR
Screenshot: BBULL IMAGE IR  - OK
Screenshot: BBULL IMAGE IR - OK
Screenshot: BBULL IMAGE IR  - Not OK
Screenshot: BBULL IMAGE IR - Not OK

FUNCTION

Base-Functions

  • Inspection of hot-melt areas in arrangement and dimension Problems in the carton hot-melt systems are identified early and extensive line breakdown or even batch blockings will be avert.
    Identified packs are sorted out by a following rejection system for manual rework, serial faults can initiate a line stop.

Optional Functions

  • Dimensional Inspection (from the top)
    The determined size of the cartons is verified, over- and undersize are identified safely
  • „Open Flap“-Detection
    Still revealing cardboard parts are recognized
  • Deformation-Inspection (from the top)
    Outstanding and missing cardboard parts as well as serious cracks are detected
  • Logo-Verification (from the top)
    Optical inspection ensures that: 1. the correct cardboard type is inserted, 2. the logo corresponds to the preset quality criteria
  • Print-Inspection (from the top)
    Batch or date imprints are checked for position, quality and data integrity
  • Completeness Verification (by X-ray)
    The expected amount of containers in the carton packages is verified

SYSTEM CONFIGURATION

  • Control unit BBULL 500
  • Stainless steel inspection bridge for installation on the conveyor (scalable)
  • Multi-technology system: IR cameras from the side, optional on top, optional HD-CCD cameras on top, X-ray sensors
  • Touch screen HMI
  • Encoder set for package tracking
  • Acknowledge trigger integrated in inspection bridge
  • Network interface for remote control and -maintenance

INFRARED MEASUREMENT BRIDGE

Infrared measurement bridge
Brochure
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