Deutsche_Flagge

BBULL 500 COMPACT LG

Universal Empties Crate Management in Compact Design

Universal Empties Crate Management in Compact Design - BBULL 500 COMPACT LG
BBULL 500 COMPACT LG

SYSTEM FEATURES

Screen shot camera image
Screen shot camera image
Screen shot camera image
Screen shot camera image
Inspection bridge form the bottom up with side mirror module and LED lighting
Inspection bridge form the bottom up with side mirror module and LED lighting
BBULL 500 COMPACT LG with opend inspection bridge
BBULL 500 COMPACT LG with opend inspection bridge
Screenshot: BBULL 500 COMPACT LG
Screenshot: BBULL 500 COMPACT LG
Screenshot: BBULL 500 COMPACT LG
Screenshot: BBULL 500 COMPACT LG
Screenshot: ultrasound
Screenshot: ultrasound

APPLICATION

  • unpackability inspection for linear and displaced bottle formation
  • detection of broken bottles in the crate
  • bottle sorting according to:
     bottle height
     bottle colour
     cap type (swing-top, carryring, cap type)
     detection of remaining caps
  • detection of non-production bottles by visible attributes in the neck area (e.g. labels, carry-ring, neck shape)
  • glass / PET detection
  • crate sorting according to:
     crate running direction
     crate format (lxwxh)
     crate structure
     crate colour
     crate logo
  • for application with large type variation

INSPECTION BRIDGE

  • stainless steal frame
  • universal ultrasound array with up to 16 sensors
  • basic camera module with one colour camera and telecentrical optics
  • upgrade module with up to 3 cameras and mirror optics
  • high-power LED illumination modules
With the application of the universal ultrasound array it is no longer necessary to adapt the sensors manually for different production formats. BBULL LG IMAGE thus is best possible prepared for integration in sorting lines where most different crate types have to be inspected. The activation of the particular sensor information is done by software, without intervention of the operator. Thus changeover times and possible mistakes on the part of the operators are minimized.
The basic system with one colour camera and telecentrical optics takes one picture per bottle row over the complete crate width. These single pictures will be matched by software to one complete image showing precise detailed information.
The upgrade module with up to three cameras and mirror optics allows a tilted view to the crates’ contents. The single pictures will be transformed and provided to the IMAGE software in three independent views. Every crate can finally be inspected from three views. The slanted view in running direction shows attributes of the bottle necks (shape, label, carry ring) that are hidden in the top down view.
For complete inspection of the crates the low wearing high-power LED illumination is installed above the conveyors, which protects the illumination against dirt and damage which minimizes the maintenance efforts.

CONTROL UNIT

  • central operation and processing unit in stainless steal
  • 13“ Touch Screen user interface
  • powerful industrial pc of the latest generation
  • tracking controller for pusher/sorter tracking
  • USB port
  • network interface (Ethernet)
  • air conditioning unit (option)
  • hardware module (M-Guard) for remote service via VPN tunnel (option)
  • sensorkit for conveyor synchronization
  • status lamp for error indication

SOFTWARE

HerausOutstanding feature of BBULL LG IMAGE empties crate management is the application of the universal image processing software ”BBULL IMAGE”.
Every individual sensor / camera supplies the raw data to the image processing software.
The height information from the US-sensors are transferred into grey values. With this grey values the image processing software creates a three-dimensional picture of the crates and combines this information with the pictures taken by the camera.
By applying a scalable processing algorithm, which considers absolute and relative values, an assessment of the crates’ contents can be executed. Linkages and connections of the different features can be adjusted. This guarantees the extremely high detection reliability even under most variable conditions.
The software includes an extensive database function ensuring the back-up and recognition of very different crate types.

YOUR BENEFIT

  • minimum space requirement
  • transparency regarding quality of empties and distributors
  • transparency regarding condition of the system and user intervention
  • minimum effort on format change and avoidance of operator faults
  • minimum changeover times
  • suitable for a wide range of crates
  • no limitation for non-modular crate formationse
  • high inspection reliability by combining different detection attributes
  • saving time and manpower when documenting returned empties
  • “unlimited” data memory for a wide variety of containers
  • software for remote operation and service available

DRAWLING FOR PLANNING PURPOSES

BBULL 500 COMPACT LG - Drawing for Planning Purposes

Informations for the appendant rejection and sorting systems

Further details to the corresponding central operating, control and processing unit  BBULL PC-500
Brochure
Logo_PDF
Video
ICON VIDEO