BBULL LG IMAGE
Universal Empties Management with Image Processing Technologies
SYSTEM FEATURES
sensor bridge with universal ultrasonic line without shifts in
case of format changes |
conversion of US height information into gray scale values for
evaluation by image-processing technology |
camera unit for inspection of
bottles, gaps, and crates |
additional inputs to extend system application (logo recognition,
grip holder inspection) |
associations formed between US and camera images enabling
evaluation via detection software, BBULL IMAGE |
scalable hardware and software components for different types
of tasks |
unlimited memory to store different formats and crate types |
database module for batch-related evaluation |
remote control and remote maintenance module |
user management (via transponder reading device) |
| RANGE OF APPLICATIONS |
inspection of decrating capability for linear and offset crate cells |
bottle sorting based on:
bottle height
bottle colour
cap type (swing-top bottles)
neck ring
|
crate sorting based on:
crate format
crate colour
crate logo
case type |
for areas of application with a wide variety of types |
recommended for sorting and logistic centres |
to handle batch evaluation and calculation of deposit amounts |
| SYSTEM DESIGN |
| Sensor bridge: |
universal ultrasonic line with 16 individual sensors |
Firewire colour camera |
high-performance light module |
overheight protection |
Thanks to the application of the universal ultrasonic
line there is no need for any adjustment of the sensors
to accommodate different crate formats and positions
of bottles. BBULL LG IMAGE is therefore optimally equipped for integration into sorting systems where a huge variety of crate formats (all mixed up) have to be checked. Activation of the respective sensor information
is handled by the software, so the operator does not
need to intervene. This reduces set-up times and
secures that errors due to incorrect operation are
largely avoided.
The high-performance light modules are installed above the transport system and are protected against dirt
and damage.
BBULL LG-M can be installed above all established crate transport systems. It is most important that the crate transport is performed smooth by and that there
are no reflections from the transport system.
| CONTROL UNIT |
PC-based operating and processing system with
graphical user interface and touchscreen operation |
statistical and graphical representation of product
data and system settings |
real-time monitoring of all relevant operating data
including discharge trend analysis |
representation of real-time camera images on display |
access to user interface via individual password |
different access levels for individual users |
transponder reading device for access management
(optional)
|
Row of sensors

SOFTWARE
An outstanding component of the BBULL LG IMAGE Empties Management System is the application „BBULL IMAGE“, a universal image-processing software.
Each individual sensor/camera supplies raw data to the processing software.
Height information provided by the US sensors is converted into gray values enabling the image-processing software
to generate a three-dimensional image of the container being examined. By applying a scalable evaluation algorithm, which checks absolute or relatively opposing characteristics, an evaluation about the content and
crate
is produced. In the process, connections and associations among different characteristics can be
set to produce an extremely high degree of recognition reliability, even
under variable conditions (e.g. in a sorting centre).
The software includes an extensive database function, which ensures the back-up and recognition of very
different crate types.
Optionally a batch-related evaluation module can be integrated enabling not only to supervise each received delivery of empties separately, but also to evaluate the container deposit accordingly. BBULL LG IMAGE achieves levels of transparency regarding your empties
and your distributors that would otherwise only be possible under considerable manual effort. Significant savings in
time and personnel are able to be realized.
| YOUR BENEFIT |
transparency regarding empties-quality and
distributors |
transparency regarding condition of the system and
user intervention |
minimal effort required when changing format, thus avoiding
operating errors |
quick set-up times |
suitable for a wide variety of crates and crate cells |
no limitation in detection options when crate cells are offset |
excellent reliability by relating different inspection features
to each other |
economy of time and personnel when recording returned empties |
„unlimited“ data memory for a wide variety of containers |
remote operation and remote maintenance software |
BBULL LG IMAGE
Screen Shot
BBULL LG IMAGE
Screen Shot
BBULL LG IMAGE
Screen Shot
BBULL LG IMAGE Inside view of sensor bridge
Further details to the corresponding central operating, control and processing
unit
BBULL PC-4000 you will find
< here >
| BBULL IMAGE Quality management with multifuctional image processing < here > |