MONITOR
The inspection units are operated via a high-resolution colour touch screen.
During operation, the screen displays current production data in the selected language.
If necessary, the operator can switch the program language online.
For monitoring and adjusting purposes, the display provides largesized images, either of the actual specimens on the production line or loaded from a prestored sequence of pictures. A context sensitive help function covers all the adjustment procedures. A variety of access levels protected by individual passwords makes sure that only authorised personnel carry out their designated tasks. All production data and parameter changes can be attributed to the person in charge over a period of one year. Furthermore, you can feed the production data into a data base. If a PC network is available, you can apply a separate software tool that turns any connected PC into a supervising workstation.
SYMPLEX SIMKON
Inspection Technology for the Container Glass Industry
MODULAR SOLUTIONS
SYMPLEX MULTIKONis a modular built system which can be built up both as complete system
(SYMPLEX MULTIKON-NCI) and Subsystem SYMPLEX
SIMKON.
The inspection modules of YMPLEX SIMKON
are based on components which are also used at the SYMPLEX
MULTIKON-NCI. Merely the complex bottle
handling can be abandoned.
The
SIMKON without bottle handling
offers the following inspections:

sidewall- and sidewall-
stress-inspection:

SIMKON-SW

dimension
inspection:

SIMKON-DW

finish inspection:

SIMKON-FIN
The
MULTIKON-NCI with bottle handling expands the function as follows:

base- and base-stress-inspection

mould number reading
INSPECTION
MODULES
The
available inspection modules comprise a constantly widening range of
inspection functions. If you can not find your required function in the list
below, please feel free to contact us directly. We might already be working
on exactly the feature you need.
Dimension
Inspection
| For the new container inspection we
offer the following single features: |
side
wall control finding stones, blisters, enclosures
and cosmetic defects |
|
finish
control to detect surface defects, overpress
finishes and others |
side
wall stress control finding tensions |
|
dimension
control finding deviations from the
usual contour |
SIDEWALL
INSPECTION
Using
a special optical system MULTIKON-SIM-SW
can show the specimen from
up to four different perspectives in on station.
Applying two stations you get a
seamless 360° view. Illuminating the
specimen with a light source that sends its
rays through the specimen, all the
defects become visible as dark contrasts.
STRESS
SIDEWALL INSPECTION
A
special dark field illumination concept makes tensions in the wall areas
visible as bright spots. The corresponding containers are then removed
from the production line. The defects are not visible in normal lighting
conditions and, therefore, require a separate inspection.
FINISH
INSPECTION
At
this station, the container finish is inspected from above. Using a dark field
lighting
the system detects all relevant defects such as chips. With a broad variety
of tuning
options, this function can be adapted to any kind of inspection requirement.
Special
algorithms, such as the LFO detection (line over finish), make this station
the ideal
tool for the quality assurance in the container glass industry.
SYMPLEX SIMKON
DIMENSIONSKONTROLLE
The
dimensional control examines the containers from various perspectives. Comparing
the contour to a
reference the system can detect all kinds of dimensional flaws such as sunken
sides, leaners and bent necks.
LED-LIGHTNING
All
the camera stations use light-emitting diodes (LEDs) to provide optimum illumination
conditions. This state-of-the- art lighting concept features advantages such
as an even light distribution, minimum space requirements, long service life,
and a reduced power consumption compared to other illumination methods.
Moreover, they produce only little heat. This means that cooling devices are
not needed in the stations.
LED-Lightning